Manufacturing

Nexgen Manufacturing: E-Way Bill Automation and ₹32.4 Lakh ITC Recovery

Nexgen Manufacturing Ltd

₹180 Cr annual turnover steel components manufacturer · Jamshedpur, Jharkhand

8% → 0.1%

E-Way Bill Errors

12 → 0

Detention Incidents/Month

₹32.4L

ITC Recovered

The Challenge

Nexgen generates 400+ e-way bills daily for dispatches across 8 states. Their ERP-generated e-way bills frequently had errors in HSN codes and vehicle numbers, resulting in goods being detained at checkposts and ITC mismatches costing ₹32.4 lakh.

The Solution

TaxEasyy integrated directly with Nexgen's ERP to validate e-way bill data before generation. Implemented real-time HSN code validation, transporter GSTIN verification, and ITC reconciliation engine.

The Manufacturing GST Challenge

For a manufacturer dispatching 400+ consignments daily, e-way bill compliance is a critical operational issue. A single error can stop a truck at a checkpost, delay delivery, upset customers, and result in penalty proceedings.

Nexgen was experiencing an 8% error rate on e-way bills — meaning 32 trucks per day were at risk of detention. Over 12 months, they averaged 12 actual detentions per month, each requiring 2-3 days to resolve.

Our Integration Solution

We built a real-time validation layer that sits between Nexgen's ERP and the NIC e-way bill portal:

  1. HSN code validation against the official GST HSN master
  2. Transporter GSTIN verification to catch lapsed registrations
  3. Value threshold checks to ensure correct e-way bill trigger
  4. State boundary detection for multi-state consignments

The system also auto-generated consolidated e-way bills for multiple invoices to the same destination — reducing paperwork by 60%.

We were losing ₹8-10 lakh every quarter just in detained goods and ITC leakage. TaxEasyy fixed both problems in 30 days.

Suresh Patel

VP Finance, Nexgen Manufacturing

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